Fixing the Wasp

After a month or so of working hard on some other stuff I went mad and bought an advertised-as-working EDP Wasp off eBay for, er, well, some money. A bit more than I’d like, but nowhere near as much as some people are asking. It arrived in a reasonable sort of state – there’s a hairline crack through one corner and one of the screw holes is also cracked a bit, and a couple of the pot shafts aren’t 100% perpendicular to the board, but well apart from all that.

The way it’s built with the shit plastic front and single board construction reminds me of a shoddier Pro-One, although it doesn’t sound like the American synth. On the plus side I love the retro-futuristic Microgramma (or Eurostile?), and Electronic Dream Plant is the best company name ever, really. Here’s a picture of the inside as I got it:

Wasp PCB - front

and round the back:

Wasp PCB back

And it sounds great. Even just droning a single note with the filter being opened and closed slowly is really satisfying, but there were a few things that weren’t quite right. The bottom key didn’t work (as mentioned in the auction), the VCA envelope was stuck on repeat, and some of the keys played the same note as the one before.

The key not playing was just down to a break in the track underneath one of the 4016s attached to the keyboard, which had been kind-of-not-really fixed by a previous owner.

dodgy fixed not fixed 4016

Suspicious looking 4016

The always-on-repeat VCA was just the wire from the switch on the rotary pot coming loose.

The keyboard problem was trickier to nail down. The service manual offers up suggestions of how to check the state of the keyboard encoding at a couple of places. I found that the binary code produced by the 40174 flip flop which holds the state of the keyboard was fine apart from the least significant bit, which was generally only getting up to 1.38v, apart from two notes where it hit 4.8v.

I then spent about two weeks (I’m not kidding) of evenings trying to work out what was going on. By the end of this I’d replaced most of the >30 year old ICs in the keyboard section. The Wasp has a double sided PCB but the traces aren’t connected through the board, so you need to solder on both sides, which is a horror. It’s really easy to lift tracks. The best way I found to remove the chips was to clip the legs close to the IC body, and then use a soldering iron and solder sucker to take out the remaining legs. If I clipped too close to the board there was a danger of lifting the pad and track.

Legs clipped and IC chopped out

After removing the chip I repaired any tracks that need fixing and put in sockets, gingerly soldering any pins on top first. It helped to leave a bit of solder on the pads for this.

Installing a socket

Installing a socket

Then I tested the connections to make sure I hadn’t created any solder bridges and to check there was continuity between the socket and the track. After replacing one chip I found I’d lost an entire octave, which after some head scratching I worked it this because of a pin not connected properly. On continuity testing it seemed fine, but that was because I was pushing down on the socket and temporarily making the connection…

The 78L05 was only getting up to 4.8v, so I replaced that as well, more out of hope than anything. I started to wonder if the same note on two keys thing was some sort of timing issue, so out came the oscilloscope, and everything seemed fine.

The breakthrough was lifting the leg of pin 2 on the IC30 and seeing that it did get up to 5v on every other key when it wasn’t connected to anything else. At the other end is (at IC27) was a 4019 which had been replaced by a previous owner, and looking at the tracks on the back of the PCB, I could see they were pretty close together at that point, and there was a short. Fffffffffff.

Here’s an exciting picture of the tracks half-way through desoldering, after I’d cleaned up the solder bridge – you can see how close the tracks are to each other:

IC27 tracks really close together

I’d already chopped the legs of the 4019 so I replaced it, cleaned the solder off, and… it worked.

Two weeks of head scratching, and the problem was down to a previous owners’ fix. Lesson learned, really. I’d suspected that chip because of the slightly dodgy top soldering, but all the continuity checks had worked out ok. I knew shotgun replacement of the keyboard ICs was probably not going to help, but I couldn’t see what else to do. Either way, at least those ICs are now fresh and socketed, they should last a good few years.

One minor wrinkle was that I found for the keyboard clock at IC35, that only certain 4069s had enough oomph to trigger the 4013 at IC44 – only an original RCA one, in this case.

Other than the circuit board being a pain, being a single board the Wasp is easy to work on, and it helps that all the ICs are common-or-garden CMOS. Laurie Biddulph of Elby Designs redrew the schematic for the Wasp, and as far as the keyboard section goes, it seems to be correct. There’s also the original service manual and schematic available from Derek Revell’s site.

There’s been lots written about the Wasp on Analogue Heaven over the years (sample subject line: “how do you plug a wasp into a spider?”). One thing I spotted that was possibly useful was Jürgen Haible noting that the LM386 power amp runs directly from the 9v DC input – which is probably the reason mine hums loudly when run from one adaptor, but hisses from another.

I made a video of me fiddling badly with the fixed-up Wasp just to show roughly what it sounds like, reminiscent to me of “On the wires of our nerves”-era Add N To (X). The glide is nice, with the pitch of the two oscillators rising and falling at slightly different rates.

I tried to edit some of the dull bits out, honest.

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24 comments

  1. 18th January 2016chris says:

    Hi, I have a wasp with an issue with the keyboard, mostly a hanging note. I wandered if you do repairs as I wouldn’t feel confident, particularly with such an old and rare synth. I live in Coventry by the way.

  2. 18th January 2016ua726 says:

    Aargh, sorry to hear yours is acting up. I’d really love to help but I’ve never done repairs for anyone else and I would really fret about making a mess of it, particularly with that annoying circuit board.

    Presuming you’ve tried fiddling with the keyboard sensitivity control, if it’s just one note (or one set of keys) then I’d start by looking at the immediately connected ICs in the keyboard section (IC39/42/47), but if you’re not confident in replacing them then I’d recommend contacting James Walker at Synth Repair Services in Stoke-on-Trent, I imagine he’s seen a few of these in his time.

    Funnily/not funnily enough I got mine out the other day again after moving house and it’s mysteriously broken again but in a different way this time – when holding a key the note stutters in and out. Seems like it’s something finicky about the keyboard circuit ‘cos when briefly triggering a note it works fine.

  3. 23rd February 2016chris says:

    Firstly, apologies for such a long reply time! For some reason I hadn’t seen your response. I will certainly try the sensitivity, I think I adjusted this some time ago. It has a few other issues which are typically unpredictable so I may well try contacting James. Thanks for all the advice, its much appreciated and good to know other people still love and play these synths!
    Regards
    Chris

  4. 30th November 2017Pedro says:

    Hello , i am having a problem , my Wasp EDP , works well when sequenced or when i am playing it , but when no input notes is received , after say say 2 minutes or so , he goes to a state that , no sound , does nothing…
    so i have to unplug the power and plug it again. , is quite anoying , he wants to play
    all the time lol lol . also i have changed the 9 volts power suply with others and is the same
    , also tested only with batteries and is the same too . if no notes is played , goes off after
    a minute or 2 ….

    HELP 🙂

  5. 1st December 2017ua726 says:

    hello Pedro, sorry to hear about your poorly Wasp.

    I haven’t got much of an idea, I’m afraid. The only thing I could think of to try and narrow it down is to whip the top off, switch it on, and then put a finger on the IC bodies (maybe avoid the legs) to see if any of them get super-hot – it might be an indication that the component is failing.

    Good luck with it!

  6. 6th December 2017Pedro says:

    Thanks , thats a good way to start , i will explain what i did , when i fix it , my be its just a bad contact , i hope …

  7. 6th December 2017Pedro says:

    here it is in action
    https://m.youtube.com/watch?v=sC1coN9-N04

    not fixed …

  8. 6th December 2017ua726 says:

    Yeah, I love my Wasp… when it works. I’m hoping to get another chance to have a go at it over Christmas.

  9. 12th December 2017pedro says:

    today i have tried to resoldering , but no fix was done , i am suspecting it is a a failure that when no activity is on VCA the chip IC5 4069 turns faulty then no output is heard.. i think i will desolder this guy … if i have a new 4069 around here…

  10. 13th December 2017pedro says:

    i just replaced the 4069 ic 5 , that was not the fix all remains the same… , now i am going into the ic wasp filters …

  11. 15th December 2017pedro says:

    i am happy 🙂 , just fixed the problem… it was not easy to find , there are 4 capacitors of
    4,7 uf on the 5v to mass on top of the wasp pcb , i just changed them , that was the fix 🙂 .

    i just saw your image of the back of the wasp pcb and saw that yours have to bac tracks
    on the left side were pots are did yiu fix it ?

  12. 16th December 2017ua726 says:

    Pedro – excellent, glad you sorted it!

    Not sure I totally understand your last sentence – I’m guessing you’re asking about the two tracks on the far left-hand side. They look broken in the picture but (as far as I can remember) they aren’t – I’m sure I checked them with the continuity test in my multimeter at the time.

  13. 17th December 2017Pedro says:

    yes that tracks on the picure look bad , sorry my speed typing , ” two” , “bad “and “you ” 😉 , i am glad that they are not . Also i will replace all (+ – ) capacitors on board… just make sence … , this wasp have lot of years …

  14. 25th January 2019Cesar says:

    ua726: did you ever figure out the problem with the stuttering? i am having the exactly problem with mine

  15. 25th January 2019ua726 says:

    Yep, fixed it (hopefully more than temporarily) and detailed over here. Let us know if that helps your poorly Wasp.

  16. 13th March 2022Justin says:

    Hello ua726,
    I recently purchased a a well functioning Wasp, however it seems to have a bit of a tuning issue as relates to the intervals between the two oscillators. The second oscillators pitch control will go sharp of a fifth fully clockwise and goes flat of a fifth below counter clockwise. I noticed on the first picture that there appears to be an internal pot near the top left of the board labelled OSC. Can this pot be used to tune the relationship between the two oscillators? If not, is there an easy way to fix such a thing, but if so, is it very fiddly to get to the board to be able to reach that pot? Thank you in advance for your consideration,
    Justin

  17. 14th March 2022ua726 says:

    Hello Justin – I’m not quite sure what the problem is. You say:

    The second oscillators pitch control will go sharp of a fifth fully clockwise and goes flat of a fifth below counter clockwise.

    So if you tune the knob between those two points, you get them in tune with each other? That would seem to be ok?

    Just playing with mine, I note that tuning them to unison (or near enough) means that the second osc pitch is set to point to about 2 o’clock.

    I think this is just the way it is with Wasps, even the Jasper re-make: check this video at this point here https://youtu.be/xI1DXI04ios?t=113

    The original Wasp service manual says:

    41. Use the PITCH control to beat the oscillators (about 3 beats per second is ideal). Swing the BEND control from side to side. If the beat frequency is not the same at either extremity, adjust the OSC BAL control (PR1)

    …which makes it sound as if PR1 is more for setting the BEND tuning rather than anything else. It might be possible to alter the range a bit using some resistor on one side of VR12, but personally I wouldn’t do that. The circuit board is a bit of a nightmare to work on.

    If they absolutely can’t be tuned to each other, then that might suggest something wrong with the 555 or surrounding parts.

  18. 14th March 2022Justin says:

    ua726,
    Thank you for your timely response. So I’m referring to the pitch control that sits to the right of the feet control for the lower oscillator which I’m calling OSC 2. I was watching a YouTube video where the demonstrator was playing and had turned the pitch knob up fully clockwise and was doing some riffs with the OSC 2 a fifth higher which is a pleasing harmonic interval, and later he turns the pitch knob fully counter clockwise and jams riffs with OSC 2 a fifth below, also a pleasing harmonic interval. Mine goes sharp of a fifth fully clockwise and is flat of getting to the fifth down counterclockwise. So I thought maybe the internal pot might tune just the first oscillator so that one could get the range of OSC 2 to have that more usable interval. Obviously , I can drop OSC 2 in the ft range and tune pitch up to get a fifth below OSC 1, but it is just one of those things that bothers me thinking that it could be better. Anyway I appreciate any additional thought you might have if my explanation makes any more sense
    Justin

  19. 15th March 2022ua726 says:

    Wasn’t sure so I just tested the theory with my finished-but-unboxed Jasper, and adjusting PR1 will fiddle with the pitch of VCO1 relative to VCO2, so you might be able to get it tuned so it makes fifths at the limit of the knob travel. It doesn’t have much range though.

    It’s not hard to get the Wasp apart – I can’t remember exactly how now, but I’d start by pulling all the knobs off the potentiometers, and undoing the two screws along the front edge, and then the two along the back edge, then place it face down on a table (with something soft underneath) and try lifting the back up gingerly. The plastic will be fragile so I’d recommend against forcing it.

  20. 16th March 2022Justin says:

    Fantastic! Yeah it isn’t far off at all. Less than a semitone really. I’ll give it a try and report back. Thanks again!

  21. 16th March 2022Justin says:

    ua726,

    Well it worked for the most part. The PR1 is maxed and the tuning isn’t absolutely perfect but it is loads better. With the master tuning tuned to C, the adjustable oscillator is just a few cents sharp of F at fully counter clockwise. On the clockwise side it goes quite a bit sharp of G but at least you can stop at G on that side. The cents issue on the counter clockwise side is sonically unnoticeable with the fifth interval, so now both sides basically can achieve fifths to either side. I feel much better now Dave.
    This thing is tons of fun! Not bad for a synth almost as old as I am.
    Thank you so much again for the needed confidence to tackle the issue myself!
    Justin
    PS sorry for using confusing language. I realize after looking at this with a tuner that saying it was flat of getting to the fifth on the counterclockwise side was confusing. The tone was sharp on that side meaning I couldn’t get all the way down to the pitch for a fifth below…I knew what I meant lol!

  22. 16th March 2022ua726 says:

    Excellent, glad that’s working. It might throw the bend knob calibration out a bit, but to be honest the way you’ve got it sounds more immediately useful.

    Yep, every time I get it out I just think “this thing sounds ace” and I regret not having it set up permanently, but I’m struggling for room for stuff at the moment. Also, like I say it’s more fun to actually play it from the keyboard, as alien as that is to me.

  23. 22nd June 2022Jim The Cat says:

    Hi uA726,

    I have a WASP in its original box which I think is a later-production one (without the hard-wiring of the switches & some of the pots?)..It was stone-dead & looked beyond ecenomic repair but during the lockdowns I spent ages on it…everything now works after a full reflow plus tracks/thru-hole fixing & replacement of umpteen cmos plus some of the linear ics all now in sockets that have been continuity-checked for correct connections to the board..Everything, including the (nasty) key-scanning works AOK apart from-

    VCO 1 is essentially dead though the 555 & 4046 PPL have been replaced and,

    VCO2 works/tunes AOK on both waveforms but *only* when on 2′ Octave switch setting…all the switches in both VCOs read AOK on the DVM.

    I have fixed maybe 20+ of these synths ok since the 80’s but this one has me stumped!
    I get the feeling the VCO problems will be down to the board/print issues you mentioned in your excellent post, but if anyone has any ideas, please feel free to throw them my way!

    There are the ‘original’ photocopies of the schematic/service docs in the box but they are faded/early-80’s paper so very-difficult to read plus there are no PCB layouts, so many thanks to you & Laurie for the link to the redrawn docs & now hope to get this one nailed for once & for all..cheers!

  24. 23rd June 2022ua726 says:

    Wow, twenty plus Wasps, blimey – hats off. I struggled enough with just the one.

    Yep, the redrawn Wasp schematic is a life-saver, the original diagrams are scrappy to say the least.

    You sound like you know what you’re doing tbh, my skills are pretty basic really – not sure I should really be attempting to give you any advice , but for VCO1 I’d be interested in the output of Q (pin 3) on the 555, just to start with. Could potentially lift the leg on that if you have it in a socket, just to make sure that nothing it’s attached to is pulling it down.

    For VCO2, it looks as if when it’s switched to 2’ the signal comes direct from the glide circuit – for the other footages it seems as if it passes through the 4024 at U15, so I’d be checking that there’s a signal appearing on pin 1 there, and that reset pin shows continuity with ground, and if there’s anything going on at the outputs.

    Sounds like fun – sort of. Fun for us masochists. Let us know when you get it sorted and what the problem was, and good luck!

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